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Thermal energy storage
- /en/research-topics/heating-and-cooling-networks-for-cities-and-industry/thermal-energy-storage
Material and component development and characterisation (à link to thermophysics) Experimental and simulation-based investigation and optimisation of components and overall systems Application-oriented conception [...] includes thermophysics laboratories, storage and geothermal laboratories as well as state-of-the-art simulation environments, we develop customised solutions for the challenges of the energy future. This holistic [...] holistic energy systems offer great potential. Future trends Intelligent design and control systems: Simulation-based optimisation of designs for system-compatible layout, integration of smart grids and smart
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Wire-based Additive Manufacturing
- /en/research-topics/wire-based-additive-manufacturing
stresses, distortion, etc. Wire Arc Additive Manufacturing (WAM) Wire Arc Additive Manufacturing Simulation Joining Welding & Brazing WAM - sensor technology and digitalization Large, complex components
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Forming Technologies
- /en/research-topics/forming-technologies
validation of models and simulations by using lab-scale and semi-industrial equipment Bulk Metal Forming Metal Sheet Forming Novel forming processes: Kryoforming Metal Extrusion Simulation Novel Forming Processes: [...] Optimization of heat treatment processes Material characterization Damage evaluation Numerical simulation of forming processes (forging, extrusion, cutting, …) Prediction of simultaneous microstructure
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GTIF-AT SC
- /en/themen/climate-resilient-urban-pathways/projekte/gtif-at-sc
seine ausgewiesene Expertise in den Bereichen: Urbane Klima- und Energieanalytik , Modellierung und Simulation , Machine Learning und KI , Verarbeitung großskaliger Erdbeobachtungsdaten , Datenintegration für
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opt1mus
- /en/research-topics/modelling-of-processes-and-components/projects/opt1mus
aluminium casting: In order to accurately predict the material quality of aluminium alloys in simulations, specially developed models are required that do justice to the physical properties of these alloys [...] alloy development to casting and forming processes and prototyping to recycling - and accompanying simulations that can ensure just that. The company HPI High Performance Industrietechnik GmbH, a partner of
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metaFacturing
- /en/research-topics/modelling-of-processes-and-components/projects/metafacturing
technologies such as: Model-based data fusion to integrate diverse data sources. Accelerated process simulation to predict and optimize outcomes. Data standardization to ensure compatibility and efficiency across
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Wire Arc Additive Manufacturing Simulation
- /en/research-topics/modelling-of-processes-and-components/wire-arc-additive-manufacturing-simulation
Wire Arc Additive Manufacturing Simulation Wire Arc Additive Manufacturing Simulation Predicting Heat and Distortion Wire Arc Additive Manufacturing (WAAM) offers a powerful alternative to powder-bed processes [...] these effects is essential. At LKR, we use commercial simulation software such as Simufact welding as well as self-developed finite element-based simulation models based on Finite-Elemente Solver LS-DYNA ® [...] distortion analysis Process optimization for improved stability and reduced defects By combining simulation insights with our in-house WAAM manufacturing capabilities, we close the loop between virtual process
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Process Digitalization
- /en/research-topics/modelling-of-processes-and-components/process-digitalization
development of digital twins. Machine Learning for Process Simulation and Control: By integrating machine learning algorithms into our simulation workflows, we unlock new capabilities in process prediction [...] Process Digitalization Process Digitalization Intelligent Simulation for the Production of Tomorrow Driving Digital Transformation in Manufacturing at LKR: The digitalization of industrial processes presents [...] sustainability. At LKR, we are at the forefront of this transformation, combining physics-based simulations with advanced data-driven methodologies. Our mission is to virtually model, understand, and optimize
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High-Pressure Die Casting
- /en/research-topics/modelling-of-processes-and-components/druckguss
conditions. In addition, we leverage state-of-the-art simulation methods to gain deeper insights into process physics and develop innovative solutions . Simulation as a Key Technology Using spezialized software [...] air entrapment, or hot cracking early in the development phase. Digital twins for die casting Our simulation frameworks virtually replicate the entire process, enabling accurate predictions of temperature [...] our research projects ( metaFacturing , Digi4Circular , EnvioTCast , ECVT , …) and how we combine simulation and experimentation to make casting processes more efficient, robust, and sustainable. × Kontakt
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Microstructure modelling
- /en/research-topics/modelling-of-processes-and-components/microstructure-modelling
and Integration Simulation results are validated through comprehensive experimental characterization and semi-industrial trials, ensuring reliable integration into process simulations. Future-Oriented
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Thermokinetic Simulation
- /en/research-topics/modelling-of-processes-and-components/thermokinetic-simulation
Thermokinetic Simulation Thermokinetic Simulation Predicting Phase Transformations Thermodynamic and kinetic simulations enable solutions to be found more quickly and cost-effectively than traditional [...] is homogeneous. One of the main goals for the simulation is the influence of process modifications on the final material properties – based on the simulated microstructure evolution. × Kontakt Formular [...] understand the formation of specific microstructures and their impact on the material’s evolution. Simulation services Casting: (Phase stabilities): The evaluation of segregation and primary precipitation
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LINOVIS® electro-dynamic testing system
- /en/labs/linovisr-electro-dynamic-testing-system
solutions for the development of advanced material models and the validation of forming and crash simulations. × Kontakt Formular Pflichtfelder sind mit einem * markiert. Name * E-Mail * Betreff * Nachricht
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Power Conversion Technologies
- /en/solutions/network-operators-energy-service-providers/power-conversion-technologies
core of this software consists of detailed models of the individual technologies, which allow the simulation of an entire system and evaluation of key figures such as efficiency, losses, full load cycles
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Energy system modelling
- /en/solutions/network-operators-energy-service-providers/energy-system-modelling
markets and electrical supply infrastructure Cross-country market coupling and load flow analyses Simulation of sector coupling scenarios (electricity, heat, power-to-gas, and charging infrastructure) Impact
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Power System planning & operation support
- /en/solutions/network-operators-energy-service-providers/power-system-planning-operation-support
expertise is simulation-based analysis of electrical power networks. For this purpose, AIT has developed a flexible simulation environment based on DIgSILENT PowerFactory®. This simulation environment is [...] public utility grids. OUR SERVICES Simulation-based network analyses including load flow calculations, transient analysis and harmonic analysis High-performance simulations of distribution networks for strategic [...] of supply systems for public transport infrastructure Development of simulation models (digital twin) for coupled AC/DC simulations Stability analyses, especially for low inertia systems Optimization of
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District heating and cooling
- /en/solutions/network-operators-energy-service-providers/district-heating-and-cooling
METHODS Use of an in-house developed open source Modelica® library with validated models for the simulation of heat networks Use of in-house developed energy market models and forecasts YOUR BENEFITS Combined [...] Combined expertise on the system and technology level Use of models developed at AIT for simulation and evaluation of heat grids Independent consulting on the future role of heat grids in the energy supply
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Simulation of Continuous Casting Processes
- /en/research-topics/modelling-of-processes-and-components/simulation-of-continuous-casting-processes
Simulation of Continuous Casting Processes Simulation of Continuous Casting Processes Precision for the highest quality Continuous direct chill casting is a key industrial process for producing high-quality [...] configurations – through a combination of experimental research and cutting-edge digital simulation tools . Our simulation framework integrates high-fidelity thermo-mechanical and fluid dynamics models, enabling [...] high-temperature surface of freshly solidified metal. This knowledge is embedded in our current simulation frameworks, enabling more accurate predictions of the surface thermal behavior – a crucial factor
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Digi4Circular
- /en/research-topics/casting-technologies/projects/digi4circular
Funded by Horizon Europe, Digi4Circular pursues a consistently digital approach. With the help of simulation platforms such as Synera, the entire process chain – from the selection of recycled material to [...] on the scrap composition and, if necessary, even to adapt the component design with the aid of simulations. This allows us to use recycled aluminium even in safety-critical applications, thereby making
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Material modelling
- /en/research-topics/modelling-of-processes-and-components/material-modelling
for evaluating the performance and functionality of components. However, the accuracy of any FE simulation strongly depends on the precise characterization of material behavior—such as plasticity, anisotropy [...] metal materials under realistic loading conditions and integrate these models into state-of-the-art simulation frameworks . Comprehensive Experimental Testing Our material characterization program includes: [...] techniques, we translate experimental data into robust constitutive models for FEM-based process simulations. This enables reliable predictions for a wide range of forming and manufacturing processes, including
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Metal Extrusion Simulation
- /en/research-topics/modelling-of-processes-and-components/metal-extrusion-simulation
Extrusion Simulation Metal Extrusion Simulation View into the unknown Extrusion is a key process for producing profiles with complex geometries from aluminum and magnesium alloys. Simulating this process [...] essential step toward optimizing die design, process parameters, and overall system performance . Our Simulation Methods At LKR, we combine: VOF-based commercial tools such as HyperXtrude for industry-oriented [...] models based on mean dislocation density theory and JMAK (Johnson-Mehl-Avrami-Kolmogorov) for simulating grain morphology and static/dynamic recrystallization incl. particle stimulated nucleation. In-house
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