850 - 9200 t clamping force
From incoming goods to outgoing goods
The know-how of the employees and the availability of the machines is the basement for the quality and efficiency of an aluminium and magnesium die-casting production. This means that correct and sensible designs are the basis for process-reliable production. Resources for engineering and product development are usually very limited. However, these factors have a considerable influence on casting quality, tool life, testing effort and rework costs. A detailed consideration of the influencing variables saves costs and time in numerous cases.
Module 1:
Process input variables
Evaluation and analysis
This module handles the numerical framework conditions based on the theoretical principles of a mould filling simulation: What can be simulated - what cannot? We mirror production framework conditions into the simulation and evaluate them according to how they can be influenced. Your employees learn in which way these framework conditions have an influence, for example, on the constructive design of the component.
Process development
Process and mould design
This module covers some short calculations, which concern the necessary requirements such as the periphery in the production and the casting system design. Another important topic is the selection of materials and the associated production requirements. Here we develop solutions and remedial measures in the team and on components from your portfolio, which are then put into practice after the training.
Module 3: Process evaluation
Component-related process optimisation
This module concludes the theoretical part of a product development and manufacturing process and is dedicated exclusively to practice-oriented tasks. Questions about the characteristics and definition of defects as well as their localisation possibilities in simulation and serial production are answered here. Last but not least, we develop approaches to solutions and sustainable elimination measures: The participants now independently implement sustainable optimisations based on the results from casting simulation and defect analysis into serial production.
General Information
Participants
Employees from the areas of casting production, machining, technical sales, process and product development, quality assurance and work preparation.
Number of participants
Maximum of ten participants per module
Training duration
Single Module 1: 1 day (950€/person)
Single Module 2: 2 days (2.200€/person)
Single Module 3: 2 days (2.600€/person)
Booking complete package: 5 days (4.900€/person)
Cost saving complete package to single booking 850€ per person
Individual training modules: by arrangement
CONTACT
ANDREAS BETZ
AIT Austrian Institute of Technology /
LKR Leichtmetallkompetenzzentrum Ranshofen
Tel +43 (0) 664 8251481
andreas.betz(at)ait.ac.at
CHRISTIAN WINDOLPH
CWC Christian Windolph Consulting
Tel +49 (0) 151 54801984
christian-windolph-consulting(at)t-online.de
